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MIT just made aluminum 5x stronger with 3D printing

Science News from research organizations MIT just made aluminum 5x stronger with 3D printing MIT just engineered a printable aluminum that’s stronger, lighter, and tough enough to reshape the future of flight. Date: December 29, 2025 Source: Massachusetts Institute of Technology Summary: MIT researchers have designed a printable aluminum alloy that’s five times stronger than cast aluminum and holds up at extreme temperatures. Machine learning helped them zero in on the ideal recipe in a fraction of the time traditional methods would take.

A new 3D-printed aluminum alloy is stronger than traditional aluminum, due to a key recipe that, when printed, produces aluminum (illustrated in brown) with nanometer scale precipitates (in light blue). The precipitates are arranged in regular, nano-scale patterns (blue and green in circle inset) that impart exceptional strength to the printed alloy

A new 3D-printed aluminum alloy is stronger than traditional aluminum, due to a key recipe that, when printed, produces aluminum (illustrated in brown) with nanometer scale precipitates (in light blue). The precipitates are arranged in regular, nano-scale patterns (blue and green in circle inset) that impart exceptional strength to the printed alloy

Credit: Felice Frankel

Key Highlights

  • When 3D printed, the alloy forms a tightly packed internal structure that gives it exceptional strength.
  • The material could eventually replace heavier, costlier metals in jet engines, cars, and data centers.
  • Share: Facebook Pinterest LinkedIN Email FULL STORY A new 3D-printed aluminum alloy is stronger than traditional aluminum, due to a key recipe that, when printed, produces aluminum (illustrated in brown) with nanometer scale precipitates (in light blue).
  • The precipitates are arranged in regular, nano-scale patterns (blue and green in circle inset) that impart exceptional strength to the printed alloy.
  • Credit: Felice Frankel MIT engineers have created a new aluminum alloy that can be 3D printed, tolerates extreme heat, and reaches strength levels far beyond conventional aluminum.
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Sources

  1. MIT just made aluminum 5x stronger with 3D printing

This quick summary is automatically generated using AI based on reports from multiple news sources. The content has not been reviewed or verified by humans. For complete details, accuracy, and context, please refer to the original published articles.

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